PROCESS ENHANCEMENT

DECOLORIZATION
PROCESS DESIGN

Carbo Solutions specializes in High Performance Decolorization Process Design for the sugar industry.

Color removal is a common criterion linked to production of quality food products especially in sugar industry. A reliable and efficient color removal unit operations guarantee meeting consumers’ satisfaction, reduce cost of reprocessing and molasses production.

CSI takes pride of its extensive experience of conventional decolorization processes `using granular activated carbon, ion exchange resins and its unique and patented innovations in the area of color and turbidity removal widely used in sugar industry.. These covers:

  • Design of new color and turbidity removal units from scratch, assuring the most cost-effective and suitable technology that matches the environmental regulations.
  • Assessment of exiting unit design of phosphatation units and clarifiers, carbonation saturators and their auxiliaries, carbon-based color removal units, and ion exchange resin-based color removal units.
  • Assessment and benchmarking of the cost of operation.
  • Help maximize the efficiency of decolorization by adopting revamping of the design and/or Supply of specially formulated process aids to help better colorremoval, better floatation, highest flux flow through filters and least waste disposal cost.
  • Replacement of conventional manual and semi-automatic granular activated carbon systems with modern and fully automated HPA systems.
  • Replacement of high effluent discharge ion exchange resin based de-colorization system with modern and fully automated, low waste and zero effluent discharge HPA systems.

Actual Case Studies

Sugar Decolorization Process by CSI